Push Back Racking Supplier & Suppliers

Industrial-Grade Dynamic High-Density Pallet Storage Systems & Global Engineering Solutions

Transforming Warehouse Density: The Power of Push Back Racking

In the rapidly changing landscape of global supply chain management, industrial storage demands have progressed beyond simple shelving. Space constraints, skyrocketing industrial real estate valuations, and operational throughput speeds require high-efficiency solutions. This is where a professional push back racking supplier plays a critical role. A Push Back Pallet Rack System offers dynamic storage optimization, balancing high density with ease of access.

Unlike traditional selective racking, which requires numerous aisles, or drive-in racking, which limits accessibility, push back racking operates on a LIFO (Last-In, First-Out) inventory management principle. Utilizing nested carts rolling on inclined rails, the system uses gravity to automatically advance subsequent pallets to the picking face. This reduces forklift travel times, minimizes aisle space, and maximizes warehouse capacity.

28,600 m²
State-of-the-Art Factory Area
12+ Yrs
Storage Industry Expertise
156+
New Products Developed Yearly
USD 18M+
Annual Export Revenue

Why Push Back Systems Lead the Industry

Industrial storage layouts require careful balance. Push back systems allow warehouses to store pallets 2 to 6 deep, while maintaining immediate access to various SKUs at the aisle face. Every lane acts independently, ensuring that order pickers have a constant supply of materials without needing to drive forklifts deep into the racking structures. This limits damage to columns and structural elements, improving warehouse safety.

About Jracking (Guangdong) Storage Co., Ltd.

Established in 2016, Jracking (Guangdong) Storage Co., Ltd. is a leading manufacturer specializing in heavy-duty warehouse racking systems and industrial storage solutions in China. With a modern, highly automated manufacturing facility covering 28,600 m², we integrate advanced manufacturing technologies with strict quality control to deliver structural integrity and reliable storage solutions globally.

With over 8 years of dedicated export experience and 12 years of overall industry expertise, Jracking has become a trusted partner in North America, Europe, Southeast Asia, Australia, and the Middle East. Our annual export revenue exceeds USD 18 million, which reflects our strong position in the international industrial storage equipment sector.

Space Optimization

Increases storage capacity by up to 75% compared to standard selective racking by reducing access aisles.

Custom Engineering

Our team of 85 professional R&D engineers designs custom cart systems and load limits to meet your needs.

Certified Quality

48 quality inspectors monitor production in our ISO-compliant facility, ensuring CE and RMI certification compliance.

As an established OEM & ODM manufacturer, Jracking works with over 1,150 supply chain partners worldwide. This network supports reliable raw material supply, production scheduling, and efficient delivery. Our clients include global warehouse equipment distributors, logistics companies, cold storage operators, and industrial contractors.

Advanced Manufacturing Facility & Process Flow

At Jracking, product quality is built directly into our manufacturing process. Raw steel coil undergoes a series of precise operations to become a structural racking component. We use advanced automated equipment—such as CNC milling machines, laser cutters, robotic welding stations, and an automated powder coating line—to ensure each piece meets exact dimensional tolerances.

Raw Materials
Raw Materials
Wiredrawing
Wiredrawing
Strengthening
Strengthening
Strengthening Rib
Strengthening Rib
Metal Mesh Production
Metal Mesh Production
Raw Materials
Raw Materials
Cutting
Cutting
Bending
Bending
Punching
Punching
P-Beam Rolling
P-Beam Rolling
Diagonal Brace Rolling
Diagonal Brace Rolling
Occluding Beam Rolling
Occluding Beam Rolling
Column Production
Column Production
Automatic Welding
Automatic Welding
Powder Spraying
Powder Spraying
Plate Shearing Machine
Plate Shearing Machine
Plate Bending Machine
Plate Bending Machine
Sawing Machine
Sawing Machine
Punching Machine
Punching Machine
Laser Cutting Machine
Laser Cutting Machine
Automatic Welding Machine
Automatic Welding
Grinding Machine
Grinding Machine
Shot Blasting Machine
Shot Blasting Machine
Spraying Production Line
Spraying Line
Hot Cleaning Furnace
Hot Cleaning Furnace
CNC Curve Gear Grinding Machine
CNC Gear Grinding
Milling Machine
Milling Machine
Wiredrawing Machine
Wiredrawing Machine
Strengthening Machine
Strengthening Machine
Strengthening Rib Machine
Rib Forming Machine
Metal Mesh Production Line
Mesh Production Line
P-Beam Rolling Mill
P-Beam Rolling Mill
Diagonal Brace Rolling Mill
Brace Rolling Mill
Occluding Beam Rolling Mill
Occluding Beam Mill
Automatic Column Production Line
Column Prod. Line
Welding Robot
Welding Robot

Global Enterprise Procurement & Macro-Industry Solutions

Procuring storage racking on a global scale involves evaluating system safety, supply chain reliability, and compliance with structural standards. Different sectors require specific engineering configurations to ensure safe and efficient operation:

1. Cold Storage and Freezer Warehouses

Cold storage is one of the most capital-intensive warehouse profiles. Managing energy costs requires maximizing pallet density within a temperature-controlled envelope. Push back racking is a common choice here because it can store pallets 4- to 6-deep, maintaining high density and fast cycles without exposing forklift operators to prolonged freezing conditions. Jracking systems use structural steel and specialized powder coatings designed to remain ductile at sub-zero temperatures.

2. Fast-Moving Consumer Goods (FMCG) & Food Distribution

FMCG operations manage high inventory throughput and require organized product separation. While Drive-In systems can lead to "honeycombing" (empty pallet spaces that cannot be filled without removing other stock), a push back pallet system allows each level of a bay to store a different SKU. This increases the overall utilization rate of the warehouse.

3. E-commerce Fulfillment Hubs

Modern e-commerce requires fast order processing. Nested cart systems allow quick access at the pick face. Forklifts do not need to drive into the rack structure, reducing loading cycle times and reducing risk of rack damage.

Engineering Excellence & Technical Roadmap

Understanding the dynamics of dynamic racking systems is essential for long-term safety and reliability. A push back system relies on gravity, meaning engineering design determines performance. Here is how Jracking addresses these requirements:

  • Incline Engineering: If the incline is too steep, pallets can slide too fast and impact the front stop. If the incline is too shallow, friction may prevent the nested carts from advancing. Our engineers calculate the incline based on the user's average pallet weight.
  • Multi-Tier Cart Nesting: We design low-profile, nested cart systems that slide smoothly. This keeps the vertical height requirement of each level low, leaving more space for pallet storage.
  • Debris-Resistant Rails: Large wheels with sealed bearings prevent dust, wood chips, and plastic wrap from blocking the track, reducing maintenance requirements.
  • Safety Stops and Retainers: Safety stops at the front of each lane prevent carts from rolling out into the aisle.

Integration with Automated Warehouse Systems (AS/RS)

The future of material handling lies in automation. Jracking is developing hybrid configurations that pair push-back mechanisms with automated storage and retrieval systems (AS/RS). By replacing manual forklift operations with stacker cranes or shuttle systems, facilities can operate continuously with minimal manual intervention.

Global Standards & Quality Compliance

Industrial storage racking is a key load-bearing structure. Supplier selection must prioritize structural compliance and testing. Jracking follows strict quality control procedures to verify raw material properties, weld penetration, and loading capacities.

Our engineering designs and manufacturing processes comply with key international standards:

  • RMI (Rack Manufacturers Institute) Standards: In compliance with US warehouse design criteria.
  • European EN 15512: Ensuring structural safety and compliance across EU markets.
  • Australian Standard AS4084-2012: Meeting steel storage standards for Australia and New Zealand.
  • ISO 9001:2015: Ensuring consistent manufacturing and quality management.

Our Quality Control team of 48 inspectors tests every production batch before shipment. This includes weld examinations, powder coat thickness verification, and structural load testing.

Frequently Asked Questions (FAQ)

What is the maximum depth available for push back racking?
Push back racking systems are designed to store pallets 2 to 6 deep. Two-deep and three-deep configurations are the most common, while 5- and 6-deep configurations require specialized nested carts and deep-lane structural designs to manage the cumulative pallet weight.
How does push back racking compare to drive-in racking?
Drive-in racking is a high-density system where forklifts enter the structure to load and unload pallets, which can lead to longer cycle times and higher risk of rack damage. Push back racking keeps the forklift in the aisle, as the nested carts bring the next pallet forward automatically. This improves safety and throughput speeds.
Does push back racking require specialized forklifts?
No. Since forklifts do not enter the racking structure, standard counterbalanced or reach trucks can be used. The forklift simply lifts the pallet above the level of the cart, pushes the existing pallets back, and places the new pallet onto the nesting cart.
Can push back racking be used in cold storage environments?
Yes. Push back racking is well-suited for cold storage because it maximizes pallet density in expensive temperature-controlled space. We use low-temperature rated steel and custom lubricants for the wheel bearings to ensure smooth operation in freezing conditions.
What maintenance is required for a push back racking system?
Push back systems require low maintenance. Regular inspections should check that the rails are clear of debris, that the cart wheels turn freely, and that the front pallet stops are undamaged.
How does Jracking ensure the safety of its racking systems?
We use high-grade steel and follow ISO-compliant quality control processes. Our structural calculations conform to RMI, EN 15512, and AS4084-2012 standards. We also run physical load tests to confirm structural capacity under maximum load.
All Push Back Racking Products